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SIG AeroCap Pouch

Maintain flavors, textures, and nutrition with the first pre-made, aseptic spouted pouch.
  • High- and low-acid aseptic-capable
  • Ideal for products without preservatives
  • Pre-made for your peace of mind

Your advanced aseptic package

Discover the cutting-edge capabilities of the SIG AeroCap Pouch, designed to meet the demands of modern consumers. With this aseptic-capable pouch, your products maintain fresh flavors, colors, textures, and nutrition, all in a convenient, on-the-go format.

  • High-barrier film protects your product from fill through end consumption
  • Aseptic technology maintains product quality for up to a year
  • Familiar format allows your tiniest consumers to feed themselves

Key features

The SIG AeroCap Pouch system

  1. Spout and cap - Our engineers have developed an innovative spout and cap solution to enable a safe and convenient aseptic package. We manufacture in clean room environments to keep your consumers safe and give you peace of mind.
  2. Pouch production - Consistent, scalable production built to meet your specifications utilizing a variety of available high barrier foil or clear film structures.
  3. Sterilization - AeroCap hermetically-sealed pouches are pre-sterilized for an extra measure of security and ease of use.
  4. Filling - Our pre-made aseptic pouch fillers are designed for security and efficiency. Their space efficient footprint is small enough to fit into your production spaces.
  5. Finished pouch - The pouch format is familiar and recognized for convenience, portability, and ease-of-use. Aseptically-packaged goods don’t rely on expensive cold chain logistics and can have a shelf life of up to 12 months while providing optimal nutrient retention, flavors, and textures.


FirstWave offers unparalleled flexibility with aseptic pouches

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How it works

Known process applications


Fills commercially-sterilized products into pre-sterilized packaging. Products can be held unopened without refrigeration.

Package sizes


Don't see the size you need? Contact us for more information.

Equipment solutions

SIG Prime 100 Aseptic

Provides a simple, user-friendly solution for companies who have aseptic pouch product needs.

  • Aseptic-capable
  • Automatic, rail-fed pouch filler
  • Fills pre-made pouch packages up to 12oz

See our other equipment solutions.

Film and laminates

SIG ClearShield Laminate

This laminate is a two-layer, adhesive laminate film that was developed to provide shelf life comparable to foil-based structures.

  • Available in a range of gauges up to 7.1mils
  • Good barrier and resistance to heat

See our other films and laminates.

Related solutions

SIG Prime 25 Aseptic filling equipment
SIG Prime 100 Aseptic filling equipment

Looking for a co-packer?

SIG can help!

We have a wide network of co-packers around the world that can help you get your products to market quickly and efficiently.
Learn more